| 01Production Order & Dispatch Management |
Converts planned production into executable shop-floor work and controls which jobs, batches, or operations should run at each workstation. |
Receive Production Order→
Release to Shop Floor→
Dispatch to Work Center→
Track Execution Status
|
Discrete, batch, repetitive, or process manufacturing support
Priority, sequence, due-date, and work-center dispatch rules
Real-time visibility into queued, active, held, and completed work
|
| 02Routing & Work Instruction Management |
Guides operators through required production steps, specifications, drawings, procedures, and instructions for each product or operation. |
Select Work Order→
Load Routing & Instructions→
Complete Required Operations→
Advance to Next Step
|
Version-controlled routings and digital work instructions
Operation-specific drawings, videos, documents, and specifications
Controls preventing skipped or out-of-sequence steps
|
| 03Real-Time Shop Floor Data Collection |
Captures production quantities, cycle times, machine states, operator activity, downtime, scrap, and other events directly from the shop floor. |
Run Production Operation→
Capture Machine / Operator Data→
Record Production Events→
Update MES in Real Time
|
Manual, barcode, sensor, PLC, and machine-data collection
Real-time quantity, cycle, downtime, and status capture
Offline or buffered data collection during network interruptions
|
| 04WIP & Production Tracking |
Tracks work-in-process as materials and units move through operations, work centers, production lines, and manufacturing stages. |
Release Material / Unit→
Track through Operations→
Record Quantity & Status→
Complete Finished Output
|
Unit, lot, batch, serial, and container-level tracking
Current WIP location and production-stage visibility
Split, merge, rework, hold, and partial-completion handling
|
| 05Quality Inspection & Nonconformance Management |
Embeds quality checks into production and records measurements, defects, failed inspections, deviations, and required corrective actions. |
Reach Inspection Point→
Capture Quality Results→
Pass or Flag Nonconformance→
Release / Hold / Rework Product
|
In-process, incoming, and final inspection workflows
Measurement limits, defect codes, and sampling plans
Nonconformance, disposition, rework, and corrective-action links
|
| 06Material Genealogy & Traceability |
Records which raw materials, components, lots, serial numbers, operators, equipment, and processes contributed to each finished product. |
Scan Material / Component→
Link to Production Order→
Record Consumption & Processing→
Build Product Genealogy
|
Forward and backward lot or serial traceability
Material, operator, machine, process, and timestamp genealogy
Fast recall, containment, and affected-product identification
|
| 07Labor & Operator Management |
Tracks who performs production work, labor time, operator qualifications, shift activity, and authorization for specific processes or equipment. |
Operator Logs In→
Verify Skills / Certification→
Record Work & Labor Time→
Update Production History
|
Labor clock-in/out and operation-level time tracking
Skill, certification, and authorization validation
Crew, shift, and operator performance reporting
|
| 08Machine Monitoring, Downtime & OEE |
Monitors equipment states and production losses to measure availability, performance, quality, downtime, and overall equipment effectiveness. |
Collect Machine Status→
Record Run / Stop Events→
Classify Downtime & Losses→
Calculate OEE & Trends
|
Automatic machine-state and cycle-data capture
Downtime reason codes and loss categorization
OEE availability, performance, and quality calculations
|
| 09Electronic Batch & Production Records |
Builds a complete electronic history of production activities, materials, inspections, process values, approvals, deviations, and operator actions. |
Start Production Record→
Capture Process & Material Data→
Review Exceptions & Approvals→
Finalize Production Record
|
Time-stamped, attributable production history
Electronic signatures and approval workflows where required
Version, deviation, audit, and record-retention controls
|
| 10MES Analytics & Manufacturing Integrations |
Analyzes throughput, cycle time, yield, downtime, quality, WIP, and production performance while connecting shop-floor execution with enterprise and automation systems. |
Aggregate Production Data→
Analyze Manufacturing KPIs→
Connect ERP / Machines / Quality Systems→
Improve Production Performance
|
Throughput, yield, cycle time, scrap, downtime, and OEE dashboards
ERP, PLM, QMS, WMS, CMMS, SCADA, PLC, and IIoT integrations
APIs, OPC connectivity, exports, and multi-site reporting
|